3D-AI Intelligent Detection
Classification, segmentation, target detection; automatic image stitching, small sample training, support for migration learning.
Business Configuration Wizard
According to the wizard guidelines, you can complete the business configuration in just three easy steps.
Full Scene Appearance Detection
Appearance in bright and dark light, height appearance, and curved surface appearance can be detected with high accuracy and speed.
3D camera widely compatible
Compatible with mainstream 3D camera brands at home and abroad; compatible with line scan laser, structured light, confocal 3D sensor, light field camera, etc.
2D/3D full-size measurement
2D size measurement, 3D contour perception, spatial size measurement, surface planar scanning, industrial precision measurement versatile.
Support 3D alignment guidance
Support 3D guidance for dispensing, welding, cutting tracks, 3D alignment assembly, 3D guidance for depalletizing, loading and unloading, and cargo sorting.
■ Product Features
Highly flexible cables
Equipped with highly flexible cables for a wide range of environments
IP67 enclosure protection
Adaptable to a variety of application scenarios
High-speed CMOS chip
Ultra-high resolution, high-speed CMOS chip, rapid acquisition of target contours
Filter
Filter stray light, avoid other ambient light influence.
Laser lens
405 laser lens, to improve the quality of the line laser
■ Chip technology
High-speed ADC
High-speed parallel ADC realizes data conversion of 3G samples per second.
High-speed light capture
Special Doping and Diffusion process ensures fast light capture and higher isolation.
Function Integration
integrates multiple proprietary technologies such as dynamic exposure, dynamic 3D contouring algorithm, dynamic image processing, etc.
Special Cell Design
Unlike standard CIS, a special cell design is used for high-speed light capture.
Blur removal
Special isolation and anti-leakage design improves spatial frequency between neighboring plxels
Noise Suppression
High-speed broadband PGA realizes powerful dynamic noise suppression and signal amplification.
3D Machine Vision Function: Opening a New Era of Intelligent Perception
In the wave of intelligence sweeping the world, machine vision technology is constantly upgraded, 3D machine vision as one of the cutting-edge fields, by virtue of its unique functional advantages, is becoming a key force to promote the transformation of industry, medical care, scientific research and other fields. InState Intelligent Technology (Shanghai) Co., Ltd. is deeply committed to the research and development of machine vision technology, and has made many breakthroughs in the field of 3D machine vision, which has injected new kinetic energy for the development of the industry. Next, let's explore the core function of 3D machine vision and the important contribution of InState Intelligent Technology.
First, the working principle of 3D machine vision
Compared with the traditional 2D machine vision system, 3D machine vision system is able to obtain the three-dimensional spatial information of the target object and realize more comprehensive and accurate perception. Its working principle is mainly based on a variety of technologies to realize, common structured light technology, ToF (Time of Flight) technology and binocular stereo vision technology. Structured light technology is to project a specific structured light pattern onto the surface of the target object, the shape of the object surface will deform the structured light pattern, the deformed pattern will be captured by an industrial camera, and then the algorithm will analyze the pattern, so as to calculate the three-dimensional coordinate information of each point on the surface of the object.ToF technology is to calculate the distance between the target object and the sensor according to the speed of light, by measuring the time from the launch of the light to the reflection back to the sensor, and then acquire the three-dimensional coordinate information of each point on the surface of the target object. The distance between the target object and the sensor is calculated based on the speed of light, and then the three-dimensional information of the object is obtained. Binocular stereo vision technology simulates the visual principle of both human eyes, using two cameras to shoot the target object from different angles, and by calculating the parallax of the corresponding points in the images of the two cameras, the depth information of the object is obtained, and the three-dimensional model is constructed. InState Intelligent Technology has studied these technologies in depth and optimized the algorithms and hardware configurations so that the 3D machine vision system can efficiently and stably acquire accurate three-dimensional data in different scenarios.
Second, the core function of 3D machine vision
(A) High-precision three-dimensional measurement
High-precision three-dimensional measurement is one of the core functions of 3D machine vision. In the field of industrial manufacturing, the dimensional accuracy of parts directly affects the quality and performance of products, 3D machine vision system can carry out accurate three-dimensional measurement of complex shapes of parts, whether it is aero-engine blades with complex curved surfaces, or tiny and precise pins of electronic chips, it can realize sub-millimeter or even micrometer level measurement accuracy. The 3D machine vision measurement system developed by InState Intelligent Technology adopts advanced algorithms and high-resolution sensors, which can quickly obtain the 3D point cloud data of the object, and process and analyze the data through professional software to automatically generate a detailed measurement report. In the manufacture of automotive parts, the system is able to carry out all-round measurement of the engine block's inner diameter, wall thickness, key aperture and other dimensions, with a measurement accuracy of ±0.01mm, effectively guaranteeing the processing accuracy and assembly quality of the parts.
(B) Defect detection and surface quality assessment
3D machine vision excels in defect detection and surface quality assessment. Traditional 2D machine vision has limitations in detecting surface defects with a high degree of variability, while 3D machine vision is able to comprehensively inspect the surface of objects from a three-dimensional perspective, accurately identifying various types of defects such as depressions, bumps, cracks, scratches and so on. In the metal processing industry, the 3D machine vision defect detection system of InState Intelligent Technology can quickly detect tiny cracks and unevenness on the surface of metal plates by scanning the surface in three dimensions, and even defects below 0.1mm can be accurately recognized. In the production of plastic injection molding products, the system can assess the surface quality of the edges, holes, parting surfaces and other parts of the product, and detect defects such as flying edges and shrinkage in a timely manner, which provides strong support for the quality control of the production process, and effectively reduces the scrap rate.
(C) Target Recognition and Classification
3D machine vision has a powerful target recognition and classification function. By extracting and analyzing the three-dimensional features of objects, it can accurately identify different types of target objects in complex scenes and carry out classification. In the field of logistics and warehousing, a large number of different shapes and stacked goods need to be identified and sorted quickly and accurately, 3D machine vision system can distinguish different kinds of goods according to the three-dimensional shapes, sizes, textures and other characteristics of the goods, and guide the robotic arm to accurately grasp and sort. The 3D machine vision sorting system developed by InState Intelligent Technology for the logistics industry adopts deep learning algorithms and is trained by a large number of samples, which can quickly identify various types of goods such as cardboard boxes, plastic boxes and shaped goods, and even if the goods are partially obscured, it can still accurately judge their positions and postures through the three-dimensional information and realize efficient sorting, with the accuracy rate of sorting reaching more than 99.5%.
(D) Precise Positioning and Assembly Guidance
In automated production lines, accurate positioning and assembly of components is a key link to ensure product quality and production efficiency. 3D machine vision system can acquire the 3D position and attitude information of target objects in real time, and provide precise guidance for actuators such as robotic arms. In the assembly of electronic products, the 3D machine vision assembly guidance system of InState Intelligent Technology can accurately calculate the placement position and angle of components through 3D scanning of circuit boards and electronic components, and guide the mounter to accurately mount the components on the circuit boards, avoiding the problems of false soldering and mis-soldering due to the positional deviation, which greatly improves the assembly accuracy and efficiency. In the automotive engine assembly process, the system can carry out three-dimensional positioning of engine parts to ensure that the assembly gap and relative position between the components meet the design requirements, and improve the overall performance and reliability of the engine.
(E) three-dimensional modeling and virtual reality applications
3D machine vision can quickly construct a three-dimensional model of the target object, and this function has important application value in the fields of virtual reality (VR), augmented reality (AR) and cultural heritage protection. Through all-round 3D scanning of the object, obtaining a large amount of point cloud data, and then using software for data processing and model reconstruction, a realistic 3D model can be generated. In terms of cultural heritage protection, InState Intelligent Technology uses 3D machine vision technology to model ancient buildings and cultural relics in three dimensions, recording their appearance and structural details. These 3D models can not only be used for digital display, allowing people to experience the charm of cultural heritage through VR equipment, but also provide accurate data reference for heritage restoration and protection. In the field of industrial design, designers can optimize the appearance and structure of products with the help of 3D models generated by 3D machine vision to improve design efficiency and quality.
InState Intelligent Technology's Innovative Practices in the Field of 3D Machine Vision
(I) Technology R&D and Innovation
InState Intelligent Technology has a professional R&D team, and the team members have deep technical accumulation in 3D machine vision algorithms and hardware design, etc. The company constantly invests R&D resources to explore new technologies and methods to improve the performance of 3D machine vision system. The company continuously invests R&D resources to explore new technologies and methods to improve the performance of 3D machine vision systems. In terms of algorithm development, the company has developed a series of efficient 3D data processing algorithms for different application scenarios, such as fast point cloud alignment algorithms, 3D feature extraction algorithms, etc., which improve the processing speed and accuracy of the system. In terms of hardware, InState Intelligent Technology has independently developed high-performance 3D cameras and sensors, adopting advanced optical design and chip technology to improve the imaging quality and data acquisition capability of the equipment. At the same time, the company focuses on the synergistic optimization of hardware and software, so that the 3D machine vision system reaches the industry leading level in terms of stability and reliability.
(II) Customized industry solutions
InState Intelligent Technology understands that different industries have different needs for 3D machine vision, so it is committed to providing customers with customized industry solutions. The company's technical team will deeply understand the customer's production process and actual needs, combined with its own technical advantages, from system selection, hardware deployment to software customization and development, to create the most suitable 3D machine vision solutions for customers. In the new energy battery production industry, for the battery module assembly and inspection needs, InState Intelligent Technology has customized and developed a set of 3D machine vision solutions. Through the three-dimensional scanning of the battery module, the solution realizes accurate detection and positioning of the battery size, pole position, welding quality, etc., which effectively guarantees the production quality and safety of the battery module, and has been highly recognized by customers.
(III) Perfect after-sales service system
InState Intelligent Technology not only provides high-quality products and solutions, but also establishes a perfect after-sales service system. The company provides customers with professional technical training to ensure that customer operators can skillfully use the 3D machine vision system. In the process of system operation, once the customer encounters problems, the after-sales team can respond in time, through remote support or on-site service, to quickly solve the problem and protect the normal operation of customer production. In addition, the company will regularly maintain and upgrade the system, constantly optimize the system performance, and create value for customers.
(IV), the application prospects of 3D machine vision
With the continuous progress of technology, the application field of 3D machine vision will be further expanded. In the field of intelligent manufacturing, it will be deeply integrated with industrial robots, Internet of Things and other technologies to realize the full automation and intelligence of the production process. In the medical field, 3D machine vision can be used for surgical navigation, medical image analysis, providing stronger support for precision medicine. In the unmanned field, 3D machine vision can help vehicles more accurately perceive the surrounding environment and improve driving safety. InState Intelligent Technology will continue to increase R&D investment in the field of 3D machine vision, constantly explore new application scenarios, promote the innovative development of 3D machine vision technology, provide more advanced and reliable technical solutions for the intelligent transformation of various industries, and help the industry development to a new level.
