SZ-VisionBox-100
Basic Features
●Support intel 4-11 generation low voltage processors more choices
●Support 2-way PCI/PCIE full-length card expansion with anti-loosening design
●4-way serial port support 232 485 switching with optoelectronic isolation
●All aluminum alloy, fully sealed, fanless design dustproof, shockproof and anti-interference
●Powerful expansion performance
●Modularized cable-free design for quick selection and higher reliability.
●High-end atmosphere of the whole machine made of aluminum alloy.
SZ-VisionBox-200
Basic Features
●Uses intel 6-9 generation desktop processor with strong performance.
●Support 1-way PCI/PCIE full-length card expansion with anti-loosening design
●4-channel serial port support 232485 switching with optoelectronic isolation
●All-aluminum alloy, fully sealed, fanless design is dust-proof, shock-proof and anti-interference.
●Distributed copper passive heat conduction, more efficient heat dissipation
●Modularized cable-free design for quick selection and higher reliability.
●High-end atmosphere of the whole machine made of aluminum alloy
Advantage of vision controller: the core driving force of intelligent vision system
In today's rapid development of industrial automation and intelligent vision technology, vision controller, as the “brain” of machine vision system, undertakes the key tasks of image acquisition, processing, analysis and command output, which plays a decisive role in the performance of the whole vision system. InState Intelligent Technology (Shanghai) Co., Ltd, by virtue of the deep technical accumulation and innovative practice in the field of machine vision, has developed a series of high-performance vision controller products, which provide efficient and reliable intelligent vision solutions for customers in many industries. Next, this article will comprehensively analyze the core advantages of vision controllers, and in-depth discussion of InState Intelligent Technology's achievements in this field.
I. Definition and working principle of vision controller
Vision controller is the key equipment for processing and analyzing image data in machine vision system, which connects industrial camera, light source, robotic arm and other hardware devices to build up a complete vision detection and control system. Its workflow is mainly divided into three stages: image acquisition, data processing and command output. First of all, the industrial camera collects the image of the target object under the trigger of the vision controller and transmits the data to the controller; then, the vision controller uses the algorithms carried internally to process the image, including image enhancement, feature extraction, pattern recognition, etc.; finally, according to the processing results, the vision controller sends control instructions to the actuator to realize the detection, measurement, positioning or sorting functions of the target object. Functions. The vision controller of InState Intelligent Technology adopts advanced hardware architecture and software algorithm design, which can efficiently cooperate with the work of various system components to ensure the stable and accurate operation of the vision system.
Second, the core advantages of the vision controller
(A) Powerful image data processing capability
Vision controller has excellent image data processing ability, which is the basis for realizing high-precision vision detection and analysis. With the continuous improvement of the detection accuracy and speed requirements of industrial production, the vision system needs to deal with more and more image data, and the complexity is also getting higher and higher. High-performance vision controller equipped with multi-core processor, high-speed data bus and large-capacity memory can quickly complete the image filtering, noise reduction, edge detection and other pre-processing operations, and at the same time, real-time analysis and identification of complex image features. The vision controller of InState Intelligent Technology adopts a high-performance embedded processor with self-developed optimization algorithms, which can complete the processing and analysis of megapixel images in milliseconds, and ensure the accuracy and stability of inspection even in the face of high-speed moving objects or complex production environments, so as to satisfy the needs of high-speed, high-precision inspection of automotive parts, 3C products and other precision manufacturing industries.
(B) High flexibility and scalability
Different industries and different production scenarios have different demands on machine vision system, so the flexibility and expandability of vision controller is especially important. The vision controller supports a variety of programming languages and development environments, engineers can write customized programs according to the actual needs, to achieve the adaptation of different inspection tasks. In addition, it also has a wealth of interfaces, such as Ethernet, USB, GPIO, etc., which is convenient to connect and integrate with all kinds of industrial equipment, and can flexibly adjust the system configuration according to the changes in the production process. InState Intelligent Technology's vision controllers provide open software architecture and standardized development interfaces, allowing users to quickly carry out secondary development and integrate them into existing automated production lines. Whether it is a new detection function, replacement of the detection object, or with other automation equipment for linkage control, can be easily realized, effectively reducing the cost and difficulty of intelligent upgrading of enterprises.
(C) accurate control and decision-making ability
Vision controller can not only process image data, but also make accurate control decisions based on the analysis results. In the automated production line, it can accurately calculate the position, size, attitude and other information of the target object, and convert these data into control instructions, which are sent to the robotic arm, conveyor belt and other actuators to realize accurate positioning, grasping and sorting operations. In the quality inspection, the vision controller can judge the products according to the preset standards and automatically screen out qualified and unqualified products to ensure the consistency of product quality. With advanced motion control algorithms and intelligent decision-making models built in, the vision controller of InState Intelligent Technology can accurately control the placement machine to accurately place tiny chips in the designated position of the circuit board in the production of electronic component placement, and the placement accuracy can reach the micrometer level; in the inspection of food packaging, it can quickly identify the defects of the packaging and timely control of the reject device to remove the defective products, which effectively improves the productivity and quality of the products. Product quality.
(D) stable and reliable system performance
Industrial production environment is often more complex, there are high temperature, humidity, vibration, electromagnetic interference and other unfavorable factors, which puts forward strict requirements on the stability and reliability of the vision controller. High-quality vision controller adopts industrial-grade hardware design and protection measures, has good anti-interference ability and environmental adaptability, can be in the harsh environment for a long time stable operation. At the same time, through the perfect fault diagnosis and self-protection mechanism, the vision controller can discover the system abnormality in time and take corresponding measures to avoid the expansion of the fault, so as to guarantee the continuity of production. The vision controller of InState Intelligent Technology has gone through strict reliability test and environmental adaptability verification, which meets the industrial grade standard, can work stably in the temperature range of -20℃ to 60℃, and has excellent dustproof, moisture-proof, and anti-electromagnetic interference ability. In addition, its built-in intelligent diagnostic system can monitor the equipment operating status in real time, and once a fault occurs, it can quickly locate the problem and provide a solution, which greatly reduces equipment maintenance costs and downtime.
(E) Cost-effective advantage
From the perspective of long-term development of enterprises, vision controller has significant cost-effective advantages. Although the initial purchase of vision controllers require a certain investment, but it can significantly improve production efficiency, reduce the cost of manual testing and product scrap rate, thereby reducing the enterprise's overall production costs. Moreover, the vision controller has a long service life, relatively low maintenance costs, and through continuous software upgrades can also continue to expand its functions, creating more value for the enterprise. Vision controllers from InState Intelligent Technology are known for their high cost performance. While ensuring high performance and reliability, they effectively reduce product costs by optimizing product design and supply chain management. After the introduction of the company's vision controller, the average production efficiency increased by more than 30%, labor costs reduced by 20% - 30%, product quality qualification rate increased by 15% - 20%, in a relatively short period of time can realize the return on investment, bringing significant economic benefits for the enterprise.
Third, the innovative practice of InState Intelligent Technology in the field of vision controller
(A) Technological innovation and R & D strength
InState Intelligent Technology has always taken technological innovation as the core driving force of enterprise development, and has set up a research and development team consisting of experts in the fields of computer vision, image processing, automation control and so on. The team focuses on the hardware development and software algorithm optimization of vision controller, and constantly explores new technologies and methods to improve the performance and competitiveness of products. In terms of hardware, the company has developed a new generation of high-performance vision controllers, adopting advanced chip technology and circuit design, which has significantly improved the data processing speed and storage capacity; in terms of software algorithms, a series of specialized algorithms have been developed for applications in different industries, such as high-precision dimensional measurement algorithms, target recognition algorithms under complex backgrounds, etc., which have effectively improved the detection accuracy and efficiency of the vision system.
(B) Industry customized solutions
InState Intelligent Technology is deeply aware of the uniqueness of the demand for vision controllers in different industries, so it is committed to providing customers with customized industry solutions. The company's technical team will deeply understand the customer's production process, inspection requirements and the current state of the equipment, combined with its own product advantages, to create the most suitable vision control system for customers. In the new energy battery production industry, for the battery pole size detection, battery cell appearance defects detection and other needs, InState Intelligent Technology has customized the development of its vision controller based on the inspection system, to achieve high precision and high efficiency testing of battery products; in the logistics industry, in order to meet the needs of goods sorting and inventory management, the launch of the integrated vision controller of the intelligent logistics solutions, through the accurate identification of goods information, to achieve automated sorting and inventory inventory. In the logistics industry, to meet the needs of goods sorting and inventory management, we have launched an intelligent logistics solution with integrated vision controller, which realizes automated sorting and inventory counting by accurately identifying goods information, and improves the efficiency of logistics operations.
(C) High-quality products and service system
InState Intelligent Technology focuses on the improvement of product quality and service level, and has established a perfect quality control system to ensure stable and reliable product quality by strictly controlling every step from raw material procurement, manufacturing to product testing. At the same time, the company has built a full range of after-sales service system to provide customers with technical advice, installation and commissioning, operation training, maintenance and other one-stop service. Whether it is a technical problem encountered during the use of the product, or the need to upgrade the system, the after-sales team of InState Intelligent Technology can respond in a timely manner and quickly solve the problem, escorting the customer's production and operation, which has won the trust and praise of our customers.
Fourth, the application prospects of vision controller
With the continuous development of artificial intelligence, Internet of Things, big data and other technologies, vision controllers will usher in a broader development space. In the future, the vision controller will be deeply integrated with deep learning, edge computing and other technologies, with more powerful intelligent analysis capabilities, capable of processing more complex image data, and realizing autonomous identification, judgment and decision-making of target objects. In the industrial field, it will promote the development of intelligent manufacturing to a higher level, realizing the full automation and intelligence of the production process; in the fields of smart city, security monitoring, medical diagnosis, etc., the vision controller will also play a more and more important role, bringing more convenience and guarantee for people's life and social development. InState Intelligent Technology will continue to increase R&D investment in the field of vision controllers, keep up with the technology development trend, and continuously launch more advanced and smarter products and solutions, so as to contribute to the promotion of the innovative application of machine vision technology and intelligent transformation and upgrading of various industries.
